Silicone Compression Molding Conductive Epoxy Silicone Rubber Keypads Suppliers

Overview:

The Silicone Compression Molding Conductive Epoxy Silicone Rubber Keypads are designed for high-performance applications where reliability and durability are paramount. Made from high-quality silicone rubber, these keypads feature conductive epoxy coating, which enhances their electrical properties and durability. The conductive layer ensures reliable key performance, while the silicone rubber base provides superior tactile feedback and long-lasting comfort. Manufactured using advanced silicone compression molding techniques, these keypads are ideal for use in electronics, medical devices, automotive controls, and other critical applications. Our factory offers OEM services, providing fully customizable solutions to meet your specific requirements, including custom colors, logos, and unique shapes.

Characteristics:

Surface Treatment Options:

1. PU Coating (Polyurethane Coating):
   • Adds a smooth, durable finish that enhances abrasion resistance, chemical resistance, and environmental durability, ensuring the keypads last longer in demanding conditions.
2. Epoxy Coating:
   • A conductive and protective coating that enhances the electrical performance of the keys and provides a highly durable surface with excellent adhesion and wear resistance.
3. Laser Etching:
   • Uses laser technology to create permanent, high-contrast markings on the silicone surface, ideal for producing long-lasting, clear legends and designs without affecting the integrity of the keypad.

Quality Assurance:

Our quality assurance process for Silicone Compression Molding Conductive Epoxy Silicone Rubber Keypads is designed to meet the highest industry standards. Certified under ISO 9001 and IATF 16949, we ensure compliance with stringent quality protocols at every stage of production. Our quality control team uses state-of-the-art equipment, including CMM (Coordinate Measuring Machines) for dimensional accuracy, hardness testers for verifying Shore A values, and surface roughness analyzers to ensure smooth, defect-free surfaces. Electrical conductivity tests confirm that the conductive epoxy coating delivers optimal performance. Additionally, every keypad undergoes a 100% in-house visual inspection and functional testing to ensure consistent performance, reliability, and durability before being packaged for delivery.

Factory Show:

Our high-tech manufacturing facility is equipped with the latest technology to ensure the highest quality and precision in the production of silicone rubber keypads. We utilize advanced CNC machining centers, mirror-finish EDM, and conventional EDM stations to ensure precise mold accuracy and repeatability. The molding area includes 15 high-tonnage rubber compression presses and 2 high-speed LSR injection machines, enabling us to meet high-volume production demands while maintaining exceptional precision and tight tolerances. Our facility is ISO 9001 and IATF 16949 certified, and our comprehensive quality assurance program is backed by skilled QC engineers and advanced inspection tools such as 3D optical projectors, sealing integrity testers, Shore durometers, and elasticity gauges to monitor quality at every stage of production. Additionally, we leverage automated systems, including AutoDryers, high-throughput doming stations, and precision die-cutting equipment, to enhance production efficiency and maintain product consistency, ensuring that each keypad meets the most demanding industry standards for performance and reliability.